Automobile wire harness

Wire Harness Design and Manufacturing Process

Creating wire harnesses, a process that streamlines manufacturing across various industries, follows these steps:

1. Schematic Development: A detailed schematic outlines the required electrical pathways, specifying the layout of wires, connectors, terminals, and other components.
2. Wire Preparation: Wires are cut, stripped, and fitted with connectors or terminals, with careful selection of type and gauge to ensure safe current management.
3. Assembly Board Installation: Wires and subassemblies are systematically placed on the assembly board for organizational structure and easy issue identification.
4. Sleeve Routing: Wires and subassemblies are routed through sleeves for added protection against environmental factors like heat, cold, dust, moisture, and friction.
5. Application of Wraps, Ties, or Tapes: These secure wires together at branch-outs to prevent tangling or disconnection.
6. Terminal Crimping: Terminals are crimped onto wires and inspected for secure connections and potential points of failure.

Why Choose Our Wire Harness Assemblies?

Choose CTE's Wire Harness Assemblies for these reasons:

• Streamlined Operations: Our meticulously designed wire harnesses match your device's specifications, offering easy drop-in installations that save time, reduce errors, and minimize downtime.
• Enhanced Protection: We use selected materials for our assemblies, providing protection against abrasion, vibration, and other potential damages, prolonging your machinery's lifespan, and avoiding costly repairs.
• Space Optimization: Our compact and efficient wire harness designs address spatial constraints of complex equipment integration, ensuring an organized and efficient setup for optimal operational environment use.
• Precision Craftsmanship: We take pride in our handcrafted, high-quality assemblies, ensuring perfect fit and function in your critical applications, and adhering to the highest standards of quality and reliability.
• Customized Solutions: Understanding that unique applications require personalized solutions, we offer customized wire harnesses. We work closely with you to meet your specific needs, acting as not just a supplier, but a dedicated partner in your success.

CTE’s Wire Harness Assemblies: Powering Industries Worldwide

CTE's wire harness assemblies are globally recognized for their precision and quality, starting from meticulous schematic design to rigorous post-assembly testing. Our assemblies are instrumental in various industries:

1. Public Transportation: They ensure the safe and efficient operation of trains, buses, and trams.
2. Construction: Our harnesses are used in heavy machinery for tasks ranging from earth-moving to skyscraper construction.
3. Agriculture: Our products contribute to the efficient operation of machinery like tractors, combines, and irrigation systems.
4. Marine: The assemblies provide vital connections in shipbuilding and maintenance, exhibiting high resistance to moisture and corrosion.
5. Personal Mobility: Our wire harnesses ensure the reliable operation of devices like electric wheelchairs and scooters.
6. Healthcare: We provide essential components for medical equipment used in hospitals and clinics.